Basic Info.
Type
Production/Processing Line
Certification
Ce, HACCP, ISO9001
Transport Package
Export Standard Packing
Specification
Nonstandard
Product Description
Peach, apricot and plum processing line
Raw material→Washing→Brush washing→Sorting machine→Washing → de-stoning machine→Pulping machine→Cold broken→Preheating→Enzymolysis→Juicing→Enzyme destruction→Ultrafiltration→Concentrate→Sterilization→Filling→Concentrated juice
Raw material→Washing→Brush washing→Sorting machine→Washing → de-stoning machine→Pulping machine→Cold broken→Preheating→Enzymolysis→Juicing→Refining→Filter→Homogenizing→degassing→concentration→sterilization→filling→concentrated pulp/raw pulp
Description:
This line is mainly used for producing fruit puree, condensate juice, clear juice and other juice. We can provide both the whole processing line and any single machine.
Normally we use fresh fruit as raw material, after washing, sorting, elevating, pulping, concentration, enzymolysis, ultrafiltration,sterilization and filling, turn the solid fruit into popular juice.
Raw material: Peach,plum, apricot and similar fruit.
Capacity: 500LPH-100TPH.
Controlling type: Semi-auto, fully automatic, manual, designed by customer's request.
Product: NFC juice, condensate juice, fruit puree, clear juice, juice beverage, carbon drink etc.
Packaging form: Glass bottle, PET bottle, PE bottle, zip-top can, roof pack, doypack etc.
Working hours: continuously or batch production.
Hearty service:
1. Before sending the machine, we will test and adjust, so you can use directly when you get it.
2. Operating video & instruction will be sent to clients, to help them better use the machines.
3. Any problems occur while using, professional advice will be given by us.
4. All kinds of frequently used parts are supplied from us all the year round.
Process flowchart
Company Profile:
JOY specialized in making comprehensive food equipment and engineering service.
Joy's mission: Expertise in Food Industry
With concept and standard of pharmaceutical to build modern, intelligentized food factory.
Promote & contribute to "Healthy life"
JOY specialized in making comprehensive food equipment and engineering service.
Joy's mission: Expertise in Food Industry
With concept and standard of pharmaceutical to build modern, intelligentized food factory.
Promote & contribute to "Healthy life"
Provides equipment and turnkey projects service like technical research and development, engineering design, equipment manufacturing, engineering installation and training service for fruit & vegetable processing, agriculture products, beverage, dairy, craft beer, healthy food and other field.
Equipment list:
2T/H Fruit Juice Production Line Equipment List |
No. | Name | Capacity | QTY | Technical parameters | Suppliers |
1. hot water unit | | |
101 | hot water tank | V=3000L | 1 | Material contact part adopt SUS316L, other uses SUS304, insulation, float liquid level, sealed manhole, conical head, air vent, overflow pipe, ladder. | JOY |
102 | Centrifugal pump | Q=10T/H | 1 | Material contact part adopt SUS316L, other uses SUS304, delivery head 24m,double mechanical seal. | JOY Partner |
103 | plate exchange | Q=10T/H | 1 | Material contact part adopt SUS316L, other uses SUS304,one stage,heated by steam,heating area is 8M2. | JOY Partner |
104 | Temperature Control System | | 1 | Spirax sarco steam pressure reducing valve, drain valve, Burkert steam regulation valve, JUMO temperature probe. | JOY |
| Subtotal: | | | | |
2.sugar/accessories melting unit | | |
201 | Emulsification tank with bottom agitator | V=1000L | 1 | Material contact part adopt SUS316L, other uses SUS304, insulation, bottom high-speed emulsification 1400rpm, digital thermometer, CIP spray ball, scale inside, special sugar funnel ; | JOY |
202 | centrifugal pump | Q=10T/H | 1 | Material contact part adopt SUS316L, other uses SUS304,head 24m; | JOY Partner |
203 | Bucket type strainer | Q=10T/H | 1 | Material contact part adopt SUS316L, other uses SUS304, floor type, double, Nylon filter bag 200 mesh; | JOY Partner |
204 | Plate type cooler | Q=10T/H | 1 | Material contact part adopt SUS316L, other uses SUS304,one stage, by cooling tower water, manual temperature control and heat transfer area of about 20 M2; | JOY Partner |
205 | Shearing tank with top agitator | V=1000L | 1 | Material contact part adopt SUS316L, other uses SUS304, insulation, top high-speed emulsification 2900rpm, digital thermometer, CIP spray ball, scale inside; | JOY |
206 | centrifugal pump | Q=10T/H | 1 | Material contact part adopt SUS316L, other uses SUS304,head 24m, | JOY Partner |
207 | Pipe filter | Q=10T/H | 1 | Material contact part adopt SUS316L, other uses SUS304,pipeline,double,stainless steel filter element 80 mesh, | JOY Partner |
208 | Material platform | | 1 | Material contact part adopt SUS316L, other uses SUS304, pattern stainless steel plate,ladder, armrest, concentrated drainage,size about 4000×2000×1800mm, | JOY |
| Subtotal: | | | | |
3.Mixing unit | | |
301 | mixing tank | V=2000L | 3 | Material contact part adopt SUS316L, other uses SUS304, single layer, slurry mixing 60rpm, conical head, sealed manholes, CIP cleaning ball, digital thermometer, glass tube liquid level gauge, sampling valves, | JOY |
302 | Fruit juice adding system | 1T/H | 1 | Vertical screw-type pump,movable type, material contact part adopt SUS316 stainless steel , outlet pressure 0.6MPa, with pump lifting device and rack | JOY Partner |
303 | centrifugal pump | Q=5T/H | 1 | Material contact part adopt SUS316L, other uses SUS304,head 24m, | JOY Partner |
304 | Bucket type strainer | Q=5T/H | 1 | Material contact part adopt SUS316L, other uses SUS304,floor type, double, Nylon filter bag 200 mesh, | JOY Partner |
305 | mixing platform | | 1 | Material contact part adopt SUS316L, other uses SUS304, pattern stainless steel plate,ladder, armrest, concentrated drainage,size about 5000×1000×2000mm, | JOY |
| Subtotal: | | | | |
4.Pasteurizer, degasser, homogenizer unit | | |
401 | UHT Tubular sterilize | Q=2T/H | 1 | Material contact part adopt SUS316L, other uses SUS304,Tubular, automatic PLC control, feeding30ºC→ degassing 70 ºC → homogenization 65 ºC→ sterilization 125ºC/15S →sterilization 88 ºC (hot filling), system configuration: United Kingdom Spirax Sarco steam vacuum system, Germany baode steam regulation system and Siemens PLC control system and touch-screen operation system, automatic CIP system | JOY |
402 | vacuum degassing plant | Q=2T/H | 1 | Automatic control systems including degassing tank, water ring vacuum pump, frequency conversion material centrifugal pump, Germany imported differential pressure sensor Material contact part adopt SUS316L, other uses SUS304 | JOY |
403 | High pressure homogenizer | Q=2T/H | 1 | Maximum pressure 0- 25MPa, centrifugal Pump with frequency converter, starting cabinet | JOY Partner |
| Subtotal: | | | | |
7,CIP unit | | |
701 | semi-automatic CIP system | 2000L×3 | 1 | Material contact part adopt SUS316L, other uses SUS304,split type, single circuit, the Internal coil heat, semi-automatic control, acid tank, alkali tank and hot water tank are all insulating tank,inner shell 3mm, out shell 1.5mm, 60mm PU insulation, acid or alkaline liquid tank top offset vertical mixing 36rpm. PE strong acid strong base bucket 100L*2, equipped with mobile trolley. System configuration: United Kingdom Spirax Sarco steam pressure reducing valve, Germany Pao-angle seat valve, Germany Jumo temperature sensor, the United States imported pneumatic diaphragm pumps, double-sealed pump of the CIP process SUS304 distribution cabinets, temperature control, tank low level alarm | JOY |
702 | CIP return pump | Q=20T/H | 2 | SUS316L,head 20M | JOY partner |
| Subtotal: | | | | |
| Equipment cost: | | | | |
Address:
No. 1377 Huhang Road, Fengxian District, Shanghai, China
Business Type:
Manufacturer/Factory
Business Range:
Manufacturing & Processing Machinery
Management System Certification:
ISO 9001, ISO 14001, ISO 14000, QHSE, HACCP
Company Introduction:
Belonging to Stock High-Tech Corporation located in Shanghai Industrial Comprehensive Development Zone, Shanghai Ruipai Machinery Co., Ltd. Specializes in providing complete set of equipments in the fields of dairy, food, beverage, fruit & vegetable, brewing, pharmaceuticals, bioengineering, fine chemicals, etc.
With advanced equipment manufacture technology and rich product processing experience, regarding many overseas and domestic food and light industry research institutes as technical support, and on the basis of constantly absorbing advanced overseas and domestic technology, Shanghai Ruipai Machinery Co., Ltd. Improves design and processing, and makes manufacture technology up to domestic advanced level. Main products are stainless steel tank, mixing tank, sterilizer, vacuum concentration equipment, spray dryer, pump, valve, fluid fitting, etc. Ruipai has D1/D2 pressure vessel design and manufacture license, and has passed ISO9001, HACCP and CE certification. Ruipai is one of the first approved high-tech enterprises in the industry of engineering machinery. More than ten years, from equipment manufacture of liquid product to solid product, to consigned processing (OEM strategic cooperation of SS vessel, pressure vessel, evaporator, drying tower, etc. ) of international brand companies like Tetra Pak, GEA and so on, Ruipai has grown up to well-known enterprise in engineering industry.
According to development strategies and actual requirements of customers, we can make and supervise each stage of construction project, and make sure to provide reasonable, energy-saving, safe, environmental protection and good projects for customers. Our service range is: Providing technical consultation, project design, project budget, factory automation, whole training, installation & commissioning, and whole turn-key project of production line; Providing rapid and satisfactory after-sales service and spare parts supply.