The series product is suitable for biological, pharmaceutical industries fermentation, the product of the experiment test, test and industrial fermentation in fermentation. Can provide the user level 1, level 2, 3 and pilot fermentation equipment, can according the user fermentation process to choose the proper equipment.
Our company from the domestic and foreign advance technology, whether from r&d, design, manufacture, respects with the international community, the series of products is from seeds pot and Lord of secondary fermentation tank of system, the whole fermentation system consists of a control system to control operation, each fermentation tank can work independently, can also work at same time. Mixing system is used on mechanical agitation, blender speed through the frequency converter for stepless speed adjustment, the control system can automatically control the fermentation tank temperature, PH, the dissolved oxygen (DO), filling materials, defoaming parameters control, automatic records, storage, print, equipment has good stability operation is convenient wait for a characteristic.
1. Equipment specification: 10L-100L/50L-500L/100L-1000L
2. Equipment feature: Stainless steel fermentation system
3. Application range: Applicable for research, experiment and pilot scale production of fermentation process like biofermentation, vaccine virus culture, plant fermentation, etc.
4. Inoculation: Alcohol flame inoculation and differential pressure inoculation.
5. Control system: Germany SIEMENS PLC control
|Material||Part contact with liquid is S31603,other parts is S30408|
|Surface Finish||Inner surface polish finish Ra0.28~Ra0.6um(Mechanical or passivation or electro polishing) |
Out surface polish finish Ra0.6~0.8um(Matt or sand blasting)
No dead angle inside tank.
|Pressure||1.Designed pressure inside tank:0.25Mpa,working pressure inside tank:0.2Mpa. |
2.Jacket designed pressure:0.35Mpa,Jacket working pressure:0.3Mpa.
3.Can manufacture according to customer required pressure
|Stirring Type||1.Fermentation tank stirring system adopts SEW reducer. |
2.Top mechanical stirring,second gear six straight blade stirrer,four blocking plate,with defoaming plasm
3.Top mechanical stirring(single end machine sealing or double end machine sealing)
4.Rotate speed 50-400rpm (rotate speed range depending on the size of tank)
|Tank Configuration||1.Inoculation adopts alcohol flame inoculate port or differential pressure inoculation. |
2.Sampling\tank bottom valve all adopts sterilizable valves.
3.compound standard PH,DO electrode side port, foam liquid level\temperature sensor port, side observe sight glass,12V safe lamp
|Structure||Floor type,two fermentation tank with one control system( Siemens PLC and touch screen etc.) two fermentation tank can work independently, and also at the same time.|
|User Interface||Can supply Chinese & English interface|
|System Main Configuration and Control Point|| |
|PH||1.Online inspect and measure, digital automatic control |
2.PH\acid and alkali linkage control. Wriggle pump automatic measure for adding acid\alkali.
3.Control range 2-12pH\measure precision ±0.01 pH\control precision ±0.1pH
4.Auto alarm function.
5.Mettler PH sensor and signal transmit line
|DO||1.Online inspect and measure\DO and rotate speed linkage control. |
2.Range 0-100% or 0-200%, precision ±1%
3.Auto alarm function
4.Mettler DO sensor and signal transmit line
|Foaming Control||1. Auto control and auto alarm |
2. Stainless steel electrode inspect, wriggle pump auto adding de-foaming agent
|Feeding Control||1. Auto control and auto alarm |
2.Stainless steel electrode inspect, wriggle pump auto adding de-foaming agent
|Temperature Control||1.PID full digital signal processing\digital control setting. |
2.Circulating water automatic temperature control
3.measure range 0-150centigrade, control range 15-45centigrade, control precision ±0.2centigrade
4.Pt 100Ω temperature sensor
5. System with electrical heater for control the temperature inside tank.
6. Water pump compulsion cycle.
7. Electromagnetism valve automatic control.
|Rotate Speed||1. Full automatic control setting. With auto alarm function. |
2. Siemens frequency control
|Pressure||1. With pressure gauge, manual adjustment (standard) |
2. With pressure sensor, proportional valve and pneumatic valve automatically adjustment(optional)
|Air Flow||1.Rotameter, manual valve, manual adjustment(standard) |
2. Mass flow meter/ Vortex flow meter, pneumatic valve automatically adjustment (optional)
3.Intake filter, exhaust filter, with PALL filter, filtrate precision 0.2μm.
|Sterilize||1. Adding steam can process reign sterilization |
2. Manual control (standard)
3.Automatic control (optional)
|Control Type||Adopts Siemens PLC,10.4" color LCD touch screen and dedicated program.|
|Computer||1. With computer SCADA(optional)|
2.Computer with Siemens long-distance control software (optional)
3. With printer(optional)